Variable geometry cooling chamber

ABSTRACT

The present invention provides a medical device that may include a catheter body having proximal and distal portions, a fluid injection lumen disposed within elongate body, and a guidewire lumen disposed within the elongate body. A tip portion defining a cavity in fluid communication with the fluid injection lumen may be coupled to the distal end of the guidewire lumen, and an expandable element may be coupled to the distal portion of the catheter body and to the tip portion, such that the expandable element is in fluid communication with the fluid injection lumen. A shaping element may at least partially surround the expandable element, where the shaping element is configurable in a first geometric configuration and a second geometric configuration.

CROSS-REFERENCE TO RELATED APPLICATION

This application is a Continuation of U.S. patent application Ser. No.15/808,512 filed Nov. 9, 2017 and is a Divisional of U.S. patentapplication Ser. No. 11/476,928, filed Jun. 28, 2006, entitled VARIABLEGEOMETRY COOLING CHAMBER, now issued U.S. Pat. No. 9,814,511, theentirety of which is incorporated herein by reference.

STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT

n/a

TECHNICAL FIELD

The present invention relates to a method and system having a variablegeometry treatment element in a medical device, and in particular, to acooling chamber of a medical device capable of having multiple geometricconfigurations.

BACKGROUND

Minimally invasive devices, such as catheters, are often employed forsurgical procedure, including those involving ablation, dilation, andthe like. In a particular situation, an ablation procedure may involvecreating a series of inter-connecting lesions in order to electricallyisolate tissue believed to be the source of an arrhythmia. During thecourse of such a procedure, a physician may employ several differentcatheters having variations in the geometry and/or dimensions of theablative element in order to produce the desired ablation pattern. Eachcatheter may have a unique geometry for creating a specific lesionpattern, with the multiple catheters being sequentially removed andreplaced to create the desired multiple lesions. Exchanging thesevarious catheters during a procedure can cause inaccuracies or movementin the placement and location of the distal tip with respect to thetissue to be ablated, and may further add to the time required toperform the desired treatment. These potential inaccuracies and extendedduration of the particular procedure increase the risk to the patientundergoing treatment. Accordingly, it would be desirable to provide asingle medical device having the ability to provide ablative patterns ofvarious shapes, without the need for additional catheters or the likehaving a single geometric orientation, and thus, limited in the abilityto provide multiple ablative patterns.

SUMMARY

The present invention advantageously provides a medical device having anelongate body defining a proximal portion, a distal portion, and a fluidinjection lumen. The medical device may also include a guidewire lumenat least partially disposed within the elongate body, wherein theguidewire lumen includes a proximal end and a distal end. A tip portionmay be coupled to the distal end of the guidewire lumen, where the tipportion can define a cavity in fluid communication with the fluidinjection lumen.

The medical device may further include an expandable element coupled tothe elongate body, the expandable element defining a proximal end and adistal end, such that the proximal end may be coupled to the distalportion of the catheter body, with the distal end being coupled toeither the tip portion or the guidewire lumen. The expandable elementmay also be in fluid communication with the fluid injection lumen. Ashaping element may be provided such that the shaping element at leastpartially surrounds the expandable element, with the shaping elementbeing configurable in a first geometric configuration and a secondgeometric configuration.

BRIEF DESCRIPTION OF THE DRAWINGS

A more complete understanding of the present invention, and theattendant advantages and features thereof, will be more readilyunderstood by reference to the following detailed description whenconsidered in conjunction with the accompanying drawings wherein:

FIG. 1 illustrates an embodiment of a medical device in accordance withthe present invention;

FIG. 2 shows an additional view of an embodiment of a medical device inaccordance with the present invention;

FIG. 3 shows a geometric configuration of an embodiment of a medicaldevice in accordance with the present invention;

FIG. 4 depicts an additional geometric configuration of an embodiment ofa medical device in accordance with the present invention;

FIG. 5 illustrates another geometric configuration of an embodiment of amedical device in accordance with the present invention;

FIG. 6 shows still another geometric configuration of an embodiment of amedical device in accordance with the present invention;

FIG. 7 depicts an additional geometric configuration of an embodiment ofa medical device in accordance with the present invention;

FIG. 8 illustrates another geometric configuration of an embodiment of amedical device in accordance with the present invention;

FIG. 9 shows still another geometric configuration of an embodiment of amedical device in accordance with the present invention;

FIG. 10 shows still another geometric configuration of an embodiment ofa medical device in accordance with the present invention;

FIG. 11 depicts an additional geometric configuration of an embodimentof a medical device in accordance with the present invention;

FIG. 12 illustrates another geometric configuration of an embodiment ofa medical device in accordance with the present invention;

FIG. 13 shows still another geometric configuration of an embodiment ofa medical device in accordance with the present invention;

FIG. 14 depicts an additional geometric configuration of an embodimentof a medical device in accordance with the present invention;

FIG. 15 illustrates an embodiment of a medical device in accordance withthe present invention; and

FIG. 16 shows an embodiment of a medical device in accordance with thepresent invention.

DETAILED DESCRIPTION

Now referring to FIGS. 1 and 2 , an embodiment of the present inventionprovides a medical device 10 defining an elongate body 12 such as acatheter. The elongate body 12 may define a proximal portion and adistal portion, and may further include one or more lumens disposedwithin the elongate body thereby providing mechanical, electrical,and/or fluid communication between the proximal portion of the elongatebody 12 and the distal portion of the elongate body. For example, theelongate body 12 may include an injection lumen 14 and an exhaust lumendefining a fluid flow path therethrough. In addition, the elongate bodymay include a guidewire lumen 16 extending along at least a portion ofthe length of the elongate body 12 for over-the-wire applications, wherethe guidewire lumen 16 may define a proximal end and a distal end. Theguidewire lumen 16 may be disposed within the elongate body 12 such thatthe distal end of the guidewire lumen 16 extends beyond the and out ofthe distal portion of the elongate body 12.

The elongate body 12 may further include a deflection mechanism wherebythe elongate body and components coupled thereto may be maneuvered inone or more planes of motion. For example, a pull wire with a proximalend and a distal end may have its distal end anchored to the elongatebody at or near the distal end. The proximal end of the pull wire may beanchored to a knob or lever 18 controllable and responsive to an inputfrom an operator or physician.

The medical device 10 of the present invention may include a tip portion20 towards the distal portion of the elongate body 12, which may becoupled to a portion of the guidewire lumen 16. For example, the tipportion 20 may circumscribe a portion of the distal end of the guidewirelumen 16. The tip portion 20 may define a cavity in fluid communicationwith the injection lumen 14, yet be isolated from fluid communicationwith the guidewire lumen 16, i.e., the tip portion 20 may be able toreceive a fluid therein while the guidewire lumen 16 remains excludedfrom any fluid flow originating and/or flowing through the elongate body12 of the catheter. Accordingly, the tip portion 20 may be able toreceive a fluid flow, such as a coolant, thereby allowing the tipportion 20 to thermally affect a desired tissue region and/or to createa spot lesion or focalized ablative pattern.

The medical device 10 of the present invention may further include ashaping element 22 coupled to the distal portion of the elongate body 12that is configurable into a plurality of geometric configurations, suchas those shown in FIGS. 3-14 . The shaping element 22 may define a meshor wire structure, and may be constructed from a combination of elasticmaterials, non-elastic materials, and/or shape-memory materials, such asa nickel-titanium alloy or the like, for example. As used herein, theterm “mesh” is intended to include any element having an openwork fabricor structure, and may include but is not limited to, an interconnectednetwork of wire-like segments, a sheet of material having numerousapertures and/or portions of material removed, or the like. A particulargeometric configuration of the shaping element 22 may be achievedthrough the application of mechanical force, thermal energy, and/orelectrical energy. For example, the shaping element 22 may bepredisposed and/or biased towards a first geometric configuration, whichmay include a substantially elongated, cylindrical shape. Upon theapplication of a particular mechanical, thermal, and/or electricalforce, the shaping element 22 may be selectively transitioned from thefirst geometric configuration to a second geometric configuration,having a substantially spherical shape, for example.

As discussed, the transition from a first particular configuration to asecond particular configuration of the shaping element 22 may beachieved by the application of mechanical, thermal, or electricalforces. Further, the transition may be a result of particular materialproperties exhibited by the construction of the shaping element 22. Forexample, the shaping element 22 may include a mesh structure includingcomponents made from a shape-memory material, as well as components madefrom a relatively non-elastic material. The components made from theshape-memory material may be predisposed and/or biased towards a firstgeometric configuration, while the non-elastic components may bepredisposed and/or biased towards a second geometric configuration. Whenthe shaping element 22 is placed under a first thermal condition, such atemperature range between 10° C. to 40° C., the shape-memory materialmay be dominant over the non-elastic components, causing the shapingelement 22 to retain the first geometric configuration. When subjectedto a second thermal condition, between −100° C. and 10° C. for example,the shape-memory components may become increasingly pliable, therebyallowing the non-elastic components to dominate and causing the shapingelement 22 to assume the second geometric configuration.

An additional example of a shaping element 22 being configurable intomultiple geometric configurations may include a shaping element 22constructed from a single material being predisposed and/or biasedtowards a first geometric configuration. However, the medical device ofthe present invention may include an actuator element 24 that may imparta mechanical force on the shaping element 22 and/or a component coupledthereto to overcome the predisposition of the shaping element 22 toretain the first geometric configuration. As shown in FIGS. 1 and 2 ,the actuator element 24 may include a pull wire or the like affixed to aportion of the shaping element 22 and/or portions of the medical devicein proximity to the shaping element, such as the guidewire lumen 16. Forexample, a portion of the shaping element 22 may be coupled to a portionof the movable guidewire lumen 16. Upon manipulation of the actuatorelement 24, the guidewire lumen 16 may be longitudinally moved in aproximal direction, whereby the predisposed first geometricconfiguration of the shaping element 22 is attained. However, theguidewire lumen 16 may then be moved in a distal direction, therebytensioning the shaping element 22 in order to overcome the bias of theshaping element. As a result, the shaping element 22 attains a secondgeometric configuration different than the first geometricconfiguration. Additionally, the actuator element 24 may include a pushrod or other mechanical coupling for imparting a mechanical and/orphysical force on the shaping element 22 to overcome and therebydominate the first geometric configuration that the shaping element 22may be predisposed to provide. For example, as shown in FIGS. 15 and 16, a pull wire 25 may be coupled to a portion of the shaping element 22for tensioning and/or loosening of the shaping element 22 during aprocedure. Moreover, the shaping element 22 may be slideably disposedabout the guidewire lumen 16 such that the guidewire lumen 16 remains inplace while the shaping element 22 is manipulated into the desiredconfiguration.

In addition to providing desired geometric configurations, the shapingelement 22 may be electrically conductive. For example, the shapingelement 22 may be used to provide the ability to map electricalproperties of a particular tissue region, such as in the heart, wherebyan electrocardiogram may be obtained. Further, the shaping element 22may be used to provide a conductive surface for deliveringradiofrequency energy to a particular tissue site, and/or to provide theability to measure a relative impedance and/or resistance for thepurpose of fluid leak detection.

The medical device 10 of the present invention may further include anexpandable element 26 at least partially disposed on the elongatecatheter body 12, and may further be disposed within a portion of theshaping element 22. The expandable element 26 may include a balloon orother expandable structure, which may define a proximal end coupled tothe distal portion of the elongate body 12 of the catheter, whilefurther defining a distal end coupled to the tip portion and/or thedistal end of the guidewire lumen 16. In addition, the expandableelement 26 may have any of a myriad of shapes, and may further includeone or more material layers providing for puncture resistance,radiopacity, or the like. The expandable element 26 may be incommunication with the fluid injection and exhaust lumens of the medicaldevice as described above, i.e., a fluid flow path may provide aninflation fluid, such as a cryogenic fluid or the like, to the interiorof the expandable element 26. The expandable element 26 may be inflatedwithin the shaping element 22, thereby conforming to the shape of theshaping element 22. As such, irrespective of whether the expandableelement 26 has a particular shape or dimensional capacity, the shapingelement 22 may be used to provide a guide and/or “shell” within whichthe expandable element 26 may be inflated to ensure a desired geometricconfiguration and/or a desired volume.

The shaping element 22 may, therefore, limit certain portions of theexpandable element 26 from expanding, while other areas or regions ofthe expandable element 26 may be stretched. As portions of theexpandable element 26 are stretched, the particular thermal propertiesof that region may change, i.e., the stretched portions may more readilyconduct thermal energy than portions of the expandable element 26 thathave not been stretched to the same extent, if at all. Accordingly, theshaping element 22 may provide a particular shape or geometricconfiguration in which particular areas of the expandable element 26 areallowed to stretch to thereby conduct heat more readily, while otherportions of the expandable element 26 are not stretched to provide adegree of thermal insulation. As a result, the shaping element 22 andthus the expandable element 26 may be configured to provide varyingthermal conductivity to different regions of tissue while the medicaldevice 10 remains in a fixed position.

In an exemplary system, the medical device of the present invention maybe coupled to a console 28, which may contain a fluid supply andexhaust, as well as various control mechanisms for operation of themedical device 10.

An exemplary use of the medical device 10 of the present invention mayinclude making multiple ablative lesions having varying geometric shapesand/or dimensions on a desired tissue region. In such a procedure, thedistal portion of the medical device 10 may be positioned in proximityto a tissue region to be treated. Primarily, the tip portion 20 of themedical device 10 may be subjected to a fluid flow, including acryogenic coolant or the like, to create a focalized and/or spot lesionwithin a desired tissue region. Additionally, the shaping element 22 ofthe medical device 10 may be in a first geometric configuration, such asan elongated cylindrical shape, for example. Subsequently, a fluid, suchas a cryogenic coolant, may be used to expand the expandable element 26such that the expandable element 26 substantially fills the interiorcavity defined by the shaping element 22. The expandable element 26 maybe inflated such that portions of the expandable element protrudethrough a mesh construct of the shaping element 22 to contact and/or bein position to thermally affect the desired tissue region, whilesubstantially retaining the geometric configuration of the shapingelement 22. While the shaping element 22 ensures the expandable element26 retains the first geometric configuration, coolant may be circulatedthrough the expandable element 26 in order to thermally affect thetissue region and/or to create a tissue lesion having a desired shape,such as a linear tissue lesion.

Upon achieving the desired effect, the flow of coolant through theexpandable element 26 may be discontinued such that the expandableelement 26 is at least partially deflated. The medical device 10 maythen be repositioned in proximity to a tissue region where additionalthermal treatment may be performed. The shaping element 22 maysubsequently be transitioned from the first geometric configuration tothe second geometric configuration, which may include a substantiallyspherical shape, for example. The transition may be achieved byimparting a mechanical, thermal, and/or electrical force on the shapingelement, and may further include manipulation of the actuator element24. Once the desired geometric configuration has been achieved, theexpandable element 26 may once again be inflated within the shapingelement 22, using the aforementioned coolant, for example. Accordingly,the second geometric configuration may be used to impart a second tissuelesion and/or thermally affected area having a varied geometric patternand/or dimension to that of the first tissue lesion, such as asubstantially circular shape, for example. The second geometricconfiguration may also be used to thermally affect the same tissueregion that was affected when the tissue region was treated with thefirst configuration and/or to create the tissue lesion having a desiredshape, such as a substantially circular shape.

Although the exemplary use described above employed first and secondgeometric configurations, it is contemplated that a shaping elementcapable of more than two configurations may be employed and achievedthrough a combination of mechanical, thermal, and/or electrical forces,as well as through characteristics provided through material selectionin the construction of the shaping element. Moreover, while examples andillustrations of particular geometric configurations have been provided,it is understood that virtually any shapes, configurations, and/ordimensions may be included and/or achieved by the medical device of thepresent invention, including but not limited to those shapes illustratedand described herein. A particular geometric configuration may includecircular, conical, concave, convex, rounded, or flattened featuresand/or combinations thereof. Accordingly, an embodiment of the medicaldevice of the present invention may be able to provide focal lesions,circular lesions, linear lesions, circumferential lesions, andcombinations thereof.

It will be appreciated by persons skilled in the art that the presentinvention is not limited to what has been particularly shown anddescribed herein above. In addition, unless mention was made above tothe contrary, it should be noted that all of the accompanying drawingsare not to scale. A variety of modifications and variations are possiblein light of the above teachings without departing from the scope andspirit of the invention, which is limited only by the following claims.

What is claimed is:
 1. A medical device, comprising: an elongate bodyincluding a proximal portion and a distal portion; a guidewire lumenmovably disposed within at least a portion of the elongate body, theguidewire lumen including a proximal end and a distal end; a tip portionat the distal end of the guidewire lumen, the tip portion defining acavity; a shaping element at least partially constructed from a metallicalloy, at least a portion of the shaping element coupled to theguidewire lumen; and a pull wire, a portion of the pull wire coupled toa portion of the shaping element, the pull wire being configured totransition the shaping element into at least a first geometricconfiguration and a second geometric configuration, the first geometricconfiguration being different from the second geometric configuration;wherein a distal end of the shaping element is slidably disposed aboutthe guidewire lumen, such that the guidewire lumen is configured toremain in place while the shaping element is transitioned into the firstgeometric configuration or second geometric configuration via the pullwire.
 2. The medical device of claim 1, wherein the medical devicefurther comprises an actuator element, the actuator element beingmechanically coupled to the pull wire.
 3. The medical device of claim 2,wherein movement of the actuator element causes a corresponding movementof the shaping element to transition the shaping element between atleast the first geometric configuration and the second geometricconfiguration.
 4. The medical device of claim 1, wherein at least aportion of the shaping element is electrically conductive and configuredto map electrical properties of tissue.
 5. The medical device of claim1, wherein the cavity within the distal tip is fluidly isolated from theshaping element.
 6. The medical device of claim 5, further comprising afluid injection lumen at least partially disposed within the elongatebody.
 7. The medical device of claim 6, wherein the cavity at the tipportion at the distal end of the guidewire lumen is in fluidcommunication with the fluid injection lumen.
 8. A medical device,comprising: an elongate body including a proximal portion, a distalportion, and a fluid injection lumen at least partially disposed withinthe elongate body; an expandable element coupled to the elongate body,the expandable element being in fluid communication with the fluidinjection lumen; a guidewire lumen movably disposed within at least aportion of the elongate body, the guidewire lumen including a proximalend and a distal end; a tip portion at the distal end of the guidewirelumen, the tip portion defining a cavity that is in fluid communicationwith the fluid injection lumen; a shaping element, a portion of theshaping element coupled to the guidewire lumen and in fluidcommunication with the fluid injection lumen; and a pull wire, a portionof the pull wire coupled to a portion of the shaping element, the pullwire configured to transition the shaping element into at least a firstgeometric configuration and a second geometric configuration, the firstgeometric configuration being different from the second geometricconfiguration.
 9. The medical device of claim 8, wherein the firstgeometric configuration is an elongated, substantially cylindrical shapeand the second configuration includes a substantially spherical shape.10. The medical device of claim 8, wherein the medical device furthercomprises an actuator element, the actuator element being mechanicallycoupled to the pull wire and where movement of the actuator elementcauses a corresponding movement of the shaping element to transition theshaping element between at least the first geometric configuration andthe second geometric configuration.
 11. The medical device of claim 8,wherein the shaping element is biased toward the first geometricconfiguration.
 12. The medical device of claim 11, wherein the pull wireis configured to exert a force on the shaping element and to exert atension on the shaping element to overcome the bias of the shapingelement toward the first geometric configuration.
 13. The medical deviceof claim 11, wherein the pull wire is movable in a proximal directionand a distal direction, movement of the pull wire in the proximaldirection configures the shaping element in the first geometricconfiguration and movement of the pull wire in the distal directionconfigures the shaping element in the second configuration.
 14. Themedical device of claim 8, wherein the shaping element is slidablydisposed to the guidewire lumen.
 15. The medical device of claim 8,wherein at least a portion of the shaping element is electricallyconductive and configured to map electrical properties of a tissue. 16.The medical device of claim 8, wherein at least a portion of the shapingelement is conductive and configured to delivery radiofrequency energyto tissue.
 17. The medical device of claim 8, where the shaping elementis at least partially constructed from a metallic alloy and at leastpartially constructed from a shape-memory material.
 18. The medicaldevice of claim 8, wherein the expandable element is disposed within theshaping element.
 19. A medical device, comprising: an elongate bodyincluding a proximal portion, a distal portion, and a fluid injectionlumen at least partially disposed within the elongate body; a guidewirelumen movably disposed within at least a portion of the elongate body,the guidewire lumen including a proximal end and a distal end; a tipportion at the distal end of the guidewire lumen, the tip portiondefining a cavity that is in fluid communication with the fluidinjection lumen; an expandable element coupled to the elongate body, theexpandable element being in fluid communication with the fluid injectionlumen; a shaping element, a portion of the shaping element slidablycoupled to the guidewire lumen and in fluid communication with the fluidinjection lumen, at least a portion of the shaping element beingelectrically conductive, the expandable element being disposed withinthe shaping element; a pull wire, a portion of the pull wire coupled toa portion of the shaping element, the pull wire being configured totransition the shaping element into at least a first geometricconfiguration and a second geometric configuration, the first geometricconfiguration being an elongated, substantially cylindrical shape andthe second geometric configuration being a substantially sphericalshape; and an actuator element, the actuator element being mechanicallycoupled to the pull wire and where movement of the actuator elementcauses a corresponding movement of the guidewire lumen to transition theshaping element between at least the first geometric configuration andthe second geometric configuration.